Enhanced Cooling Solutions for Electronic Systems

09/29/2025

The digital landscape is advancing at an extraordinary rate, with systems designed to process massive volumes of data growing more powerful by the day. Yet, this surge in power density—coupled with increasing data throughput—has made cooling a critical challenge, particularly in the telecommunications and industrial automation sectors.

 

Traditional electronics cooling relies heavily on compact axial fans. These fans are favored for their ability to generate robust airflow, and their axial design allows for easy integration into various applications. However, their performance hits a ceiling when ultra-powerful electronics are packed into limited spaces (as seen in telecommunications systems or data centers) or when devices need to be made even more compact. To boost cooling capacity, engineers often pair two compact axial fans in a series configuration, typically with counter-rotating blades. While this dual-fan setup increases air pressure, it also produces significantly higher noise levels.

 

DiaForce: A Superior Alternative to Dual-Fan Setups

 

To address this issue, ebm-papst has engineered the high-performance DiaForce fan series, tailored specifically for demanding applications like data centers, telecommunications equipment, and industrial electronics. The key to the DiaForce’s success lies in its unique combination: a high-efficiency motor paired with one-of-a-kind impeller and housing designs. The innovative structure of its airflow-critical components minimizes the primary vortices that are the main source of fan noise. This design achieves two key benefits: it cuts noise levels substantially and enhances both air pressure and overall efficiency. A standout aerodynamic advantage of the DiaForce is its airflow performance curve, which remains smooth and free of dips—ensuring consistent operation.

In typical use, these fans rarely need to run at their maximum cooling capacity, as they often operate under partial loads. Even so, a reliable power reserve is essential: it guarantees the cooling system can maintain adequate performance during non-standard operating conditions, keeping electronics properly cooled when demands spike.

 

New Sizes Unlock Broader Application Opportunities

 

Building on the success of the flagship DiaForce 120 model, ebm-papst now offers two additional sizes: 40 mm and 80 mm. The compact DiaForce 80 excels in applications such as server trays and high-performance power supplies, delivering strong cooling performance while maintaining low, unobtrusive noise levels. The smaller DiaForce 40 expands the series’ reach further, bringing its noise-reducing, high-efficiency benefits to smaller-scale equipment like routers, network switches, industrial automation and control systems, and robotic technologies.